Assembly operators fumble around with screws daily during the fastening process. The repetition of grabbing small fasteners from a bin is tedious and time-consuming. The constant repetition of picking up and fumbling around with hundreds and hundreds of screws daily impacts productivity and costs. It’s an unnecessary expense and an inefficient process. Also, a potential…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
As manufacturing ramps for a product, engineers often search for tooling options to increase productivity, lower costs, and reduce potential torque failures. Power-driven screwdrivers are suitable for an assortment of assembly applications. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings, and reduced assembly failures. Screws and bolts…
Whether you’re a production line manager or quality manager, improving your production is a constant project. That means finding cost-effective ways to increase speed and decrease lost products. When you’re working with products that are held together with threaded fasteners, managers often find room for improvement with their fastening systems. That doesn’t necessarily mean shutting…
There are various “Preset” and “Adjustable” torque screwdrivers, but selecting the correct hand screwdriver for your application depends on your process requirements. Preset torque screwdrivers are ideal for production applications where consistent torque is critical. Adjustable screwdrivers are suitable for fastening applications where quick torque setting adjustments are necessary for fasteners of different sizes. Preset…
The Scout screw counter is an error-prevention device that detects and eliminates costly screw-fastening errors during the assembly process. Using a screw counter is like putting the eyes and ears of a quality control manager where they are needed most – right in the assembly area. Fastener tracking devices, like a Scout screw counter, count…
Modern manufacturing is global. One company’s product—like a sedan, a tractor, or an airliner—may be made of materials from dozens of countries and assembled in dozens more. No matter how many smaller contract manufacturers are involved in creating a final product—whether one or two hundred—only one company is ultimately responsible for the final project. The…
How do you select a torque wrench or screwdriver for a fastening application? While choosing a torque wrench or screwdriver for a torque application may seem straightforward, understanding the differences between tool types and product features can be confusing. Each class of hand tools relies on different torque limitation methods, and other techniques are most…
An electric screwdriver with a brushed motor incurs frequent maintenance intervals and costs that impede manufacturing efficiency and production output. Keeping power tools operating at total capacity is an essential objective for a manufacturing engineer to ensure productivity doesn’t falter. Electric screwdrivers with brushless motors are engineered for higher efficiency and performance. Brushless power tools…
Power-driven screwdrivers are suitable for an assortment of assembly applications. Determining the right electric screwdriver for your fastening application is a challenging process. The requirements for selecting an electric screwdriver for production engineers vary depending on the product type, materials, and the manufacturing process. When choosing the proper tool for the joint you are fastening…