Manufacturers experiencing excessive scrap-causing mistakes is a signal of an assembly process control issue. How can engineers and quality teams actively work to reduce the amount of scrap generated from a poor fastening process? With a process improvement initiative, manufacturers can minimize and eliminate waste and improve processes in operation. Advances in torque fastening technology…
The Mountz EPC-10 Controller can be paired with any EPT, an all-in-one transducerized smart cordless screwdriver, to improve process manufacturing reliability and efficiency. With intelligent fastening strategies and high-precision torque accuracy – engineering can program the EPT to guide the operator through the assembly process with instructions and visual target data for each fastening position.…
Solving fastening errors is about controlling variables or eliminating potential risks that create an unwanted fastening event. Mistake proofing is the quickest path to zero defects and is a critical enabler for efficient manufacturing. Error-proofing the complete tightening process improves manufacturers’ quality control process by reducing the number of defective products pulled from the assembly…
Do you use fine-thread fasteners that are susceptible to cross-threading events? You can utilize the “free reverse” function with the Mountz smart electric screwdrivers systems. This feature starts a fastener in the reverse direction for a preset number of rotations and RPM setting to allow the fastener to be fine with the thread. Then smart…
The EPC-10 wireless controller operates with the EPT-Series transducerized smart cordless screwdrivers. The controller can monitor and collect fastening and event data for up to 8 wireless EPT battery screwdrivers. As cordless tools are used independently, the fastening and event are sent to the EPC-10 controller in real-time once the operation is completed. The cordless screwdriver stores…
Faster than hand tools, electric torque screwdrivers are ideal for high-volume assembly operations where speed is of the essence. These tools can either be operated by assembly workers or robotic applications. The NF-Series brushless electric screwdrivers add precision and repeatability to the assembly process. Electric screwdrivers with brushless motors are engineered for higher efficiency and…
Error-proofing the fastening process improves manufacturers’ quality control process by reducing the number of defective products pulled from the assembly line and hedging the risk of liability from product failures in the field. A screw rattling loose in the avionics of a high-performance jet or from an implanted medical device can cause significant liability and…
Do you need an easy means to view a graphical representation of the fastening joint? The Mountz EPT and ECT smart electric screwdriver systems offer this function. The graphing features with EPC-10 and ECT controllers allow you to view in display in real-time the graph of the torque, speed, and angle data. Collect and store…
The Mountz smart electric screwdriver system offers a parameter setting option for an assembly application requiring torque and angle operation. The ECT and EC-Series electric screwdrivers allow a fastening process to torque a fastener to a preset value and then rotate a designated amount of degrees. The torque and angle process first tightens the fasteners…
The EPT cordless screwdriver features a built-in bar code scanner. The bar code scanner lets the operator instantly select and activate a programmed fastening event on the controller. A bar code scanner can scan the bar code to trigger the correct event and capture and record the data for each run down by assigning a…