Fastening processes involving multiple screws are highly susceptible to assembly errors, including cross-threading, cam-outs, stripped screws, missed fasteners, and incomplete rundowns. When these issues go undetected, they can result in costly rework, scrap, production delays, and warranty claims. A screw counting process provides a proven error-proofing method for identifying fastening problems in real time—before they…
Power-driven screwdrivers are used across a wide range of assembly operations, but selecting the right tool for your specific fastening application can be challenging. Production engineers must consider multiple factors—product type, materials, joint design, and process requirements—to ensure consistent, reliable fastening. Choosing the proper electric screwdriver involves evaluating the screws and hardware being used, the…
Solving fastening errors involves controlling variables or eliminating potential risks that can lead to an unwanted fastening event. Mistake proofing is the quickest path to zero defects and is a critical enabler for efficient manufacturing. Preventing errors during the tightening process improves manufacturers’ quality control by reducing the number of defective products pulled from the…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
Workplace injuries are a multi-billion dollar dilemma, especially for the manufacturing and production industry. The cost of preventing these injuries before they happen is always lower than the cost of dealing with injuries after they occur. Power tools generally produce unwanted torque reactions that transfer to an operator’s hand. The daily repetitive process of fastening…
Brushless electric screwdrivers are an effective solution for engineers to mitigate manufacturing risks, low productivity, and high product scrap rates. As production demands ramp up, electric torque screwdrivers allow manufacturers to increase productivity, lower costs, and reduce product defects. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings,…
Measuring dynamic torque requires a solution that evaluates both the power tool’s performance and the fastening joint application. A rotary torque sensor is used mainly to measure the torque output of power tools, including electric, pulse, and continuous pneumatic tools. Rotary torque sensors are mounted in line with the tool’s drive. It’s an instrument that quickly…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
As manufacturing ramps for a product, engineers often search for tooling options to increase productivity, lower costs, and reduce potential torque failures. Power-driven screwdrivers are suitable for an assortment of assembly applications. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings, and reduced assembly failures. Screws and bolts…
Whether you’re a production line manager or quality manager, improving your production is a constant project. That means finding cost-effective ways to increase speed and decrease lost products. When you’re working with products that are held together with threaded fasteners, managers often find room for improvement with their fastening systems. That doesn’t necessarily mean shutting…