Lack of torque control has caused wheel detachment on vehicles, failures with life-saving medical instruments, and prevented electronic devices from functioning. Engineers risk product failures and escalating scrap rate costs with their manufacturing process without torque control. To many manufacturers, understanding the various elements of torque control is often overlooked or misunderstood. Manufacturers must-have resources…
Over time and daily usage, a torque tool will eventually deliver more or less torque than intended. Relying only on time-based calibration intervals for torque tools exposes manufacturers to risks. Discovering the device is found out of calibration generates uncertainty. How long has the tool been used to tighten fasteners while out of calibration? The…
Implementing a solution that prevents over-torque events is critical for engineers to reduce scrap rate costs. Applying the right amount of torque to each fastener maximizes its holding potential. Over-torquing a fastener generates risks of fastening failures and damaged products. Applying too much force while tightening a fastener can result in over-stretching a bolt, stripping…
How often do you verify a power tool calibration and repeatable performance? Over time or usage, these tools drift out of tolerance, and the risk reliability increases. Maintaining accuracy, repeatability, and safety quality standard are significant benefits for validating the power tool’s status. Measuring dynamic torque is a troubleshooting solution for evaluating the fastening joint…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
Solving fastening errors is about controlling variables or eliminating potential risks that create an unwanted fastening event. Mistake proofing is the quickest path to zero defects and is a critical enabler for efficient manufacturing. Error-proofing the complete tightening process improves manufacturers’ quality control process by reducing the number of defective products pulled from the assembly…
You don’t want to be surprised by a torque wrench or torque screwdriver deemed “out of calibration.” After all, torque tools are precision instruments used to tighten critical, often safety-sensitive fasteners. Torque screwdrivers and wrenches go out of calibration with use. These hand tools should be tested and calibrated frequently based on the tool usage…
Manufacturers must measure torque to ensure a product’s quality, safety, and reliability aren’t compromised. A torque sensor is a finely tuned instrument for testing and tool calibration. Torque sensors measure the torque output of both hand and power tools. Engineers and calibration technicians can use the devices for various torque testing and auditing methods. Measuring…
When under or over-torquing puts your products at risk, a break-over wrench can help support a quality control process by empowering an operator to prevent assembly errors. The versatile torque-limiting wrench allows engineers to improve process control by reducing the risk of over-tightening. The break-over wrench tightens fasteners accurately and informs the operator when the…
The Mountz smart electric screwdriver allows you to program multiple torque preset values and fastening steps into a single rundown event. Group similar processes and assign standardized tasks: program fastening sequences and torque tolerances for each fastener in a sequence for sensitive and complex assembly joints. You can achieve multiple fastening tasks with one tooling…