Implementing a solution that prevents over-torque events is critical for engineers to reduce scrap rate costs. Applying the right amount of torque to each fastener maximizes its holding potential. Over-torquing a fastener generates risks of fastening failures and damaged products. Applying too much force while tightening a fastener can result in over-stretching a bolt, stripping…
The daily repetitive process of fastening screw after screw with a power tool exposes operators to the risk of injury. An assembly operator freely holding and using a power tool presents an opportunity for cross-threading and side loading to occur, which can cause fastening failures. Implementing an ergonomic torque arm into the assembly process will…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
Workplace injuries are a multi-billion dollar dilemma, especially for the manufacturing and production industry. The cost of preventing these injuries before they happen is always lower than the cost of dealing with injuries after they occur. Power tools generally produce unwanted torque reactions that transfer to an operator’s hand. The daily repetitive process of fastening…
What is the relationship between torque and friction? The process of fastening a screw or bolt involves various elements. The friction behavior between the fastener and the joint is crucial for securing the desired clamp load. Torque and friction go together like peanut butter and jelly or nuts and bolts. With the torque control assembly…
In the intricate world of controlled manufacturing environments, where precision and cleanliness are paramount, the choice of tools plays a pivotal role. Dust, microbes, volatile organic compounds (VOCs), and pollutants are adversaries that must be meticulously managed in industries such as semiconductors, medical devices, aerospace and defense, and optics. Cleanrooms, foreign object debris (FOD) control…
Designed for an ESD-safe environment with sensitive electronic components and assemblies, the Mountz ESD screwdriver adheres strictly to IEC standards, safeguarding against electrostatic energy and ensuring the utmost protection for delicate electronics. ESD safe tool prevents electrostatic discharge and maintains a surface resistance within the range of 10? to 10? Ohms, ensuring compliance with ESD…
You don’t want to be surprised by a torque screwdriver or wrench deemed “out of calibration.” After all, torque tools are precision instruments that tighten critical, often safety-sensitive fasteners. Torque wrenches and screwdrivers go out of calibration with use. These hand tools should be regularly tested and calibrated based on the tool usage cycle to…
Manufacturing high-volume products—such as microelectronics, medical devices, or appliances—requires speed and precision. After all, hundreds of thousands of identical products have to be assembled and fastened correctly with mini screws, in as little time as possible. Mountz’s Mini MDT-Series transducerized smart screwdriver systems provide manufacturers with the latest micro torque fastening system with error-proofing technology…
Measuring torque is essential for manufacturers to ensure a product’s quality, safety, and reliability aren’t compromised. A torque sensor is a finely tuned instrument for testing and tool calibration. Torque sensors measure the torque output of hand and power tools. Engineers and calibration technicians can use the devices for various torque testing and auditing methods.…