Micro-sized screws are essential for microelectronic components, and each fastener must receive the right amount of torque to prevent defects. To keep miniature screws from coming loose or breaking, manufacturing engineers need a solution to apply precision torque control for these delicate components.
Mountz’s Mini MD-Series smart screwdriver system provides manufacturers with the latest micro torque fastening system with error-proofing technology that eliminates manufacturing risks and prevents product defects. Designed for high production and sensitive environments, Mountz power tools are durable and reliable, ensuring your assembly process runs smoothly. The screwdriver system can implement multiple fastening strategies for sensitive and complex assembly joints.
Error-Proofing Manufacturing Increases Assurance in Critical Assembly Operations
The error-proofing system eliminates manufacturing risks and prevents product defects. Easily program the mini controller with fastening workflows and torque tolerances for each fastener in the sequence. The screwdriver system provides error-proofing capabilities that track each screw the tools fasten. Program the controller to clear an assembly once all the fastening events are completed. When a fastening error occurs, the torque control system will detect it, flag it, and prevent the product from moving further down the line. The Industry 4.0 error-proofing tool has I/O interfaces that enable manufacturing integration for line control monitoring techniques. The IoT connected automation tool improves production and quality by collecting and storing data and providing real-time transparency in a manufacturer’s assembly operations. Such real-time transparency enables quality assurance personnel to detect any fastening issues as soon as they arise.
Easier Process Control and Compliance
The micro torque control system expedites all aspects of the fastening process, from installing error-proofing disciplines to automation fastening strategies. A single mini MD-Series control automation system replaces up to 15 power tools. The assembly tool reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. Achieve multiple fastening tasks with one tooling system. The assembly tool allows you to carry out varied and complicated manufacturing plans. The Mountz mini intelligent screwdriver system offers maximum production results and product oversight with a built-in screw counter and error-proofing software. The Mini MD-Series control tools make regulatory compliance effortless by providing documented fastening results.
Fastening Automation Workflows
When there is a repetitive series of tightening tasks, manufacturers should implement a fastening automation workflow process. These repetitive tasks are often managed across multiple workstations, tools, and assembly operators. By creating a fastening automation workflow, the manufacturing process becomes streamlined and reduces human error risk.
Group similar processes and assign a set of standardized tasks: program fastening sequences and torque tolerances for each fastener in a sequence for sensitive and complex assembly joints. Workflow automation is the best method to achieve tightening tasks efficiently. It produces reliable and accurate torque control results every time. Workflow automation provides visibility of the various fastening tasks and improves production efficiency, consistency, and quality. The smart screwdriver system offers benefits for improving consistency and quality.
The high-performance torque fastening system allows manufacturers to optimize the assembly area, reduce labor costs, and increase productivity. Properly torquing tiny screws with a mini MD-series electric screwdriver will lower product failure rates and reduce exposure to critical failures in zero-tolerance applications.
The Mountz smart electric screwdriver solution is for process reliability and efficiency with intelligent fastening strategies and high-precision torque accuracy. To see our full range of products, shop our store. Contact us anytime to ask a question. To inquire about price, request a quote. If you’d like to see our equipment in person, schedule an appointment. To get the latest torque-related news, follow us on LinkedIn.
