Error-proofing the fastening process improves manufacturers’ quality control process by reducing the number of defective products pulled from the assembly line and hedging the risk of liability from product failures in the field. A screw rattling loose in the avionics of a high-performance jet or from an implanted medical device can cause significant liability and reputational damage. Avoiding tightening failures requires you to deploy tools equipped with error-proofing capabilities that track each screw the tools fasten.
If you want to add an extra layer of error-proofing to your fastening process, you can select the “Fastening Stop Error” alert with the Mountz smart electric screwdriver system. When the operator is fastening a screw and if they release the power tool’s trigger prematurely before the operation process is completed, the screwdriver system will alert the operator with an error notification. The operator will need to finish the fastening process.
The error-proofing system eliminates manufacturing risks and prevents product defects. Easily program the controllers with fastening workflows and torque tolerances for each fastener in the sequence. The screwdriver system provides error-proofing capabilities that track each screw the tools fasten.
Smart Electric Screwdriver Systems
- Error-proof the fastening process to improve quality and reduce costly scrap rates.
- Programmable fastening sequences and workflows improve production efficiency, consistency, and quality.
- Automate data collection—record and store torque and fastening data for analysis and quality documentation.
- Transducerized Tool—traceability, superior accuracy, and precision. Features a built-in sensor that continually measures torque in real time and feeds data into the system.
The Mountz smart electric screwdriver solution safeguards against fastening failures. The torque control system expedites all aspects of the automation process, from installing error-proofing disciplines to adaptive fastening strategies. The screwdriver system can implement multiple fastening steps into a simple workflow process for sensitive and complex assembly joints. The screwdriver system offers benefits for improving consistency and quality.
The Mountz smart electric screwdriver solution is for process reliability and efficiency with intelligent fastening strategies and high-precision torque accuracy. To see our full range of products, shop our store. Contact us anytime to ask a question. To inquire about price, request a quote. If you’d like to see our equipment in person, schedule an appointment. To get the latest torque-related news, follow us on LinkedIn.
