Implementing a solution that prevents over-torque events is critical for engineers to reduce scrap rate costs. Applying the right amount of torque to each fastener maximizes its holding potential. Over-torquing a fastener generates risks of fastening failures and damaged products. Applying too much force while tightening a fastener can result in over-stretching a bolt, stripping…
The daily repetitive process of fastening screw after screw with a power tool exposes operators to the risk of injury. An assembly operator freely holding and using a power tool presents an opportunity for cross-threading and side loading to occur, which can cause fastening failures. Implementing an ergonomic torque arm into the assembly process will…
What is the relationship between torque and friction? The process of fastening a screw or bolt involves various elements. The friction behavior between the fastener and the joint is crucial for securing the desired clamp load. Torque and friction go together like peanut butter and jelly or nuts and bolts. With the torque control assembly…
Manufacturing high-volume products—such as microelectronics, medical devices, or appliances—requires speed and precision. After all, hundreds of thousands of identical products have to be assembled and fastened correctly with mini screws, in as little time as possible. Mountz’s Mini MDT-Series transducerized smart screwdriver systems provide manufacturers with the latest micro torque fastening system with error-proofing technology…
The manufacturing landscape is a realm of intricate processes where precision and attention to detail are paramount. In this environment, the imperceptible threat of Electrostatic Discharge (ESD) can wreak havoc on product integrity and reliability. The article explores the significance of choosing anti-static production torque tools, delving deeper into the nuances of ESD, its potential…
Manufacturing companies globally that use fasteners, bolts, and nuts must ensure their torque process and quality standards comply with international standards, like ISO. Establishing quality guidelines comes down to developing a detailed manufacturing process control and executing it with quality assembly torque tools capable of meeting specifications, along with verifying the tools, the process, and…
Manufacturers experiencing excessive scrap-causing mistakes is a signal of an assembly process control issue. How can engineers and quality teams actively work to reduce the amount of scrap generated from a poor fastening process? Manufacturers can minimize and eliminate waste and improve operations processes with a process improvement initiative. Advances in torque fastening technology are…
Measuring dynamic torque requires a solution that evaluates both the power tool’s performance and the fastening joint application. A rotary torque sensor is used mainly to measure the torque output of power tools, including electric, pulse, and continuous pneumatic tools. Rotary torque sensors are mounted in line with the tool’s drive. It’s an instrument that quickly…
Lack of torque control has caused vehicle wheel detachment, failures of life-saving medical instruments, and malfunctions of electronic devices. Engineers risk product failures and escalating scrap rate costs in their manufacturing process without torque control. To many manufacturers, understanding the various elements of torque control needs to be more noticed and understood. Manufacturers must have…
There are various “Preset” and “Adjustable” click wrenches, but selecting the correct industrial click wrench for your application depends on your process requirements. Preset click wrenches are ideal for production applications where consistent torque is critical. Adjustable click wrenches are suitable for fastening applications where quick torque setting adjustments are necessary for fasteners of different…