Fumbling isn’t just a football occurrence. Assemblers fumble around with screws daily during the fastening process. The repetition of grabbing small fasteners from a bin is tedious and time-consuming. The constant repetition of picking up and fumbling around with hundreds and hundreds of screws daily is inefficient. Screws can easily be fumbled to the ground…
Manufacturers experiencing excessive scrap-causing mistakes is a signal of an assembly process control issue. How can engineers and quality teams actively work to reduce the amount of scrap generated from a poor fastening process? Manufacturers can minimize and eliminate waste and improve operations processes with a process improvement initiative. Advances in torque fastening technology are…
Brushless electric screwdrivers are an effective solution for engineers to mitigate manufacturing risks, low productivity, and high product scrap rates. As production demands ramp up, electric torque screwdrivers allow manufacturers to increase productivity, lower costs, and reduce product defects. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings,…
In the manufacturing and assembly world, tightening, controlling, or measuring torque on fasteners is imperative for production efficiency. An inadequately torqued fastener can vibrate or work loose; conversely, if the tension is too high, it can snap or strip its threads. Faced with these problems, manufacturers realize that precise torque control can distinguish between a…
Every manufacturing company should have a quality management system (QMS). In many industries, it’s required by law. In every industry, it’s common sense—without a system to detect production errors, any little mistake on the line can become a big problem once the product leaves your facility. Modern manufacturing companies must systemize their quality management to…
The difference is quality. Companies invest in torque tools to improve their products’ quality. Using torque tools, manufacturers and service professionals can ensure that each fastener they touch will not fail due to being too loose or tight. Often, a company’s reputation and market share depend on the reliability of its products. Human lives depend on…
In the intricate world of controlled manufacturing environments, where precision and cleanliness are paramount, the choice of tools plays a pivotal role. Dust, microbes, volatile organic compounds (VOCs), and pollutants are adversaries that must be meticulously managed in industries such as semiconductors, medical devices, aerospace and defense, and optics. Cleanrooms, foreign object debris (FOD) control…
Fastening regimes with multiple screws are susceptible to fastening failures such as cross-threading, cam-outs, stripped screws, omissions, and unfinished rundowns. A screw counting process is an error-prevention technique that allows an engineer to detect and eliminate costly screw-fastening errors during the assembly process. Monitoring the fastening process allows production managers to correct fastening errors rather…
Manufacturing companies must meet high standards for product quality. Products manufactured on assembly lines must be identical. However, fastening every bolt in every product to the same degree is difficult, if not impossible, for an employee to do without mechanical aids. This variability in fastening results demands the intervention of a tool that can control…
At their United Kingdom facility in Whales, an engineering team sought a tooling solution to resolve an ongoing risk with some fastening applications. The project was for AC units that they produce for Volvo automobiles. They were interested in a power tool to enhance the process reliability and production efficiency to prevent product defects and…