Implementing a solution that prevents over-torque events is critical for engineers to reduce scrap rate costs. Applying the right amount of torque to each fastener maximizes its holding potential. Over-torquing a fastener generates risks of fastening failures and damaged products. Applying too much force while tightening a fastener can result in over-stretching a bolt, stripping…
The daily repetitive process of fastening screw after screw with a power tool exposes operators to the risk of injury. An assembly operator freely holding and using a power tool presents an opportunity for cross-threading and side loading to occur, which can cause fastening failures. Implementing an ergonomic torque arm into the assembly process will…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
Workplace injuries are a multi-billion dollar dilemma, especially for the manufacturing and production industry. The cost of preventing these injuries before they happen is always lower than the cost of dealing with injuries after they occur. Power tools generally produce unwanted torque reactions that transfer to an operator’s hand. The daily repetitive process of fastening…
What is the relationship between torque and friction? The process of fastening a screw or bolt involves various elements. The friction behavior between the fastener and the joint is crucial for securing the desired clamp load. Torque and friction go together like peanut butter and jelly or nuts and bolts. With the torque control assembly…
Manufacturing high-volume products—such as microelectronics, medical devices, or appliances—requires speed and precision. After all, hundreds of thousands of identical products have to be assembled and fastened correctly with mini screws, in as little time as possible. Mountz’s Mini MDT-Series transducerized smart screwdriver systems provide manufacturers with the latest micro torque fastening system with error-proofing technology…
The manufacturing landscape is a realm of intricate processes where precision and attention to detail are paramount. In this environment, the imperceptible threat of Electrostatic Discharge (ESD) can wreak havoc on product integrity and reliability. The article explores the significance of choosing anti-static production torque tools, delving deeper into the nuances of ESD, its potential…
Fumbling isn’t just a football occurrence. Assemblers fumble around with screws daily during the fastening process. The repetition of grabbing small fasteners from a bin is tedious and time-consuming. The constant repetition of picking up and fumbling around with hundreds and hundreds of screws daily is inefficient. Screws can easily be fumbled to the ground…
Manufacturers experiencing excessive scrap-causing mistakes is a signal of an assembly process control issue. How can engineers and quality teams actively work to reduce the amount of scrap generated from a poor fastening process? Manufacturers can minimize and eliminate waste and improve operations processes with a process improvement initiative. Advances in torque fastening technology are…
Brushless electric screwdrivers are an effective solution for engineers to mitigate manufacturing risks, low productivity, and high product scrap rates. As production demands ramp up, electric torque screwdrivers allow manufacturers to increase productivity, lower costs, and reduce product defects. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings,…