Brushless electric screwdrivers are an effective solution for engineers to mitigate manufacturing risks, low productivity, and high product scrap rates. As production demands ramp up, electric torque screwdrivers allow manufacturers to increase productivity, lower costs, and reduce product defects. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings,…
Measuring dynamic torque requires a solution that evaluates both the power tool’s performance and the fastening joint application. A rotary torque sensor is used mainly to measure the torque output of power tools, including electric, pulse, and continuous pneumatic tools. Rotary torque sensors are mounted in line with the tool’s drive. It’s an instrument that quickly…
Is lost productivity impacting your manufacturing output? Repetitive fastening tasks managed across multiple workstations, tools, and assembly operators is an opportunity to improve process efficiency. Implementing a fastening automation workflow allows engineers to bridge the productivity gap. Grouping similar processes and assigning standardized tightening tasks allows manufacturers to streamline the assembly productivity process and remove…
As manufacturing ramps for a product, engineers often search for tooling options to increase productivity, lower costs, and reduce potential torque failures. Power-driven screwdrivers are suitable for an assortment of assembly applications. Electric torque screwdrivers are designed for precision torque control and to ensure product quality, cost savings, and reduced assembly failures. Screws and bolts…
Whether you’re a production line manager or quality manager, improving your production is a constant project. That means finding cost-effective ways to increase speed and decrease lost products. When you’re working with products that are held together with threaded fasteners, managers often find room for improvement with their fastening systems. That doesn’t necessarily mean shutting…
What is an impact wrench? It is a wrench that uses a discontinuous drive clutch system and compressed air to achieve torque. Impact wrenches are commonly used worldwide. They are often used to tighten lug nuts on cars for tire changes. Impact wrenches, with their “hammering” design, are destructive by nature. Due to the lack…
Electric screwdrivers are an effective solution for manufacturing engineers to mitigate manufacturing risks, low productivity, and high product scrap rates. As production demands ramp up, electric torque screwdrivers allow manufacturers to increase productivity, lower costs, and reduce product defects. Power-driven screwdrivers provide precision torque control, improve production efficiency, and improve process reliability. These assembly tools…
Fastening regimes with multiple screws are susceptible to fastening failures such as cross-threading, cam-outs, stripped screws, omissions, and unfinished rundowns. A screw counting process is an error-prevention technique that allows an engineer to detect and eliminate costly screw-fastening errors during the assembly process. Monitoring the fastening process allows production managers to correct fastening errors rather…
At their United Kingdom facility in Whales, an engineering team sought a tooling solution to resolve an ongoing risk with some fastening applications. The project was for AC units that they produce for Volvo automobiles. They were interested in a power tool to enhance the process reliability and production efficiency to prevent product defects and…
Micro-sized screws are essential for microelectronic components, and each fastener must receive the right amount of torque to prevent defects. To keep miniature screws from coming loose or breaking, manufacturing engineers need a solution to apply precision torque control for these delicate components. Mountz’s Mini MD-Series smart screwdriver system provides manufacturers with the latest micro…