At their United Kingdom facility in Whales, an engineering team sought a tooling solution to resolve an ongoing risk with some fastening applications. The project was for AC units that they produce for Volvo automobiles. They were interested in a power tool to enhance the process reliability and production efficiency to prevent product defects and…
The Scout screw counter is an error-prevention device that detects and eliminates costly screw-fastening errors during the assembly process. Using a screw counter is like putting the eyes and ears of a quality control manager where they are needed most – right in the assembly area. Fastener tracking devices, like a Scout screw counter, count…
Modern manufacturing is global. One company’s product—like a sedan, a tractor, or an airliner—may be made of materials from dozens of countries and assembled in dozens more. No matter how many smaller contract manufacturers are involved in creating a final product—whether one or two hundred—only one company is ultimately responsible for the final project. The…
How do you select a torque wrench or screwdriver for a fastening application? While choosing a torque wrench or screwdriver for a torque application may seem straightforward, understanding the differences between tool types and product features can be confusing. Each class of hand tools relies on different torque limitation methods, and other techniques are most…
When under or over-torquing puts manufacturers’ products at risk, a break-over wrench can help support a quality control process by empowering an operator to prevent assembly errors. The Mountz TBX line of precision preset break-over wrenches ensures consistent process and quality control for accurately tightening various types of fasteners. The torque limiting wrench informs the…
Workplace injuries are a multi-billion dollar dilemma, especially for the manufacturing and production industry. These injuries result in: Lost productivity Increased insurance premiums Legal expenses All of which cost companies time and money. The cost of preventing these injuries before they happen is always lower than the cost of dealing with injuries after they occur.…
Power-driven screwdrivers are suitable for an assortment of assembly applications. Determining the right electric screwdriver for your fastening application is a challenging process. The requirements for selecting an electric screwdriver for production engineers vary depending on the product type, materials, and the manufacturing process. When choosing the proper tool for the joint you are fastening…
An adjustable torque screwdriver can save manufacturers and maintenance workers time and money by allowing them to accurately tighten critical fasteners of different sizes—all with a single tool. Thanks to the tool’s externally adjustable torque settings, you can quickly switch torque values in the field or at the station, improving productivity. A quality adjustable screwdriver…
What is the relationship between torque and friction? The process of tightening a fastener involves various elements. The friction behavior between the fastener and the joint is critical to secure the desired clamp load. Torque and friction go together like peanut butter and jelly or nuts and bolts. With the torque control assembly method, it is…
Lack of torque control has caused wheel detachment on vehicles, failures with life-saving medical instruments, and prevented electronic devices from functioning. Engineers risk product failures and escalating scrap rate costs with their manufacturing process without torque control. To many manufacturers, understanding the various elements of torque control is often overlooked or misunderstood. Manufacturers must-have resources…