ESD is a nagging invisible menace that plagues manufacturers producing microelectronics products. A lack of ESD management will deliver costly consequences that impact quality and the bottom line. Avoiding electrostatic discharge (ESD) on the manufacturing floor is an ongoing challenge for engineers. Developing procedures to control ESD and selecting ESD safe torque tools will prevent ESD mishaps.
The new TLS Pro ESD torque screwdriver series, by Mountz, is designed to provide ESD protection during the fastening process for those delicate electronic components. The ESD preset screwdriver is perfect for assembly applications where over-torque conditions are not tolerated. Built with a cam-over design, the reliable TLS Pro ESD screwdriver prevents a bolt or fastener from being under and over-tightened. As a quality control tool, the torque screwdriver allows any user to deliver the precision torque with confidence regardless of task and operator skill level. Making a safer world through accuracy and precision is the core purpose at Mountz.
These new ESD safe torque tools are an upgrade to the reliable and trusted Mountz cam-over torque screwdriver technology. The tools were designed to enhance the user experience during the fastening process. The new screwdriver offers the same performance, same quality, same torque results as the old dependable TLS screwdriver. The new modern design of the TLS Pro ESD driver improves the durability and the ergonomic experience for the assembly operator.
ESD Safe Torque Screwdrivers
- Protect sensitive electronics with insulated screwdrivers
- Provide added safety for electronic assembly applications
- Allow static charge to safely dissipate without damaging delicate parts
- Prevent a fastener from being under and over-tightened
A preset torque screwdriver is comparable to a person setting an alarm clock to signal the achievement of a selected time. The torque screwdriver is pre-set to the required torque value of the application and then the tool signals the operator when torque is achieved. A preset torque screwdriver does not feature an external adjustment scale. These screwdrivers have internal adjustment mechanism for setting the torque value and must be preset using a torque analyzer. Preset tools are typically used for production applications where there is one torque setting required. However, if the torque specification changes or a new project requires a different torque setting, the preset torque screwdriver is still flexible enough that a new torque setting can be set internally using a torque tester.
The design action of the cam-over torque screwdriver is such that when the tool reaches its selected torque value the mechanism disengages from the drive thus limiting the torque applied. Also, the thrust bearings ensure that the torque setting is independent of any end load applied by the operator. Engineered for a variety of industries like electronics, semiconductor, aerospace, communications, medical and other manufacturing environments, a Mountz TLS Pro ESD preset screwdriver ensures consistent torque control.
The radial cam design of the Mountz preset torque screwdriver allows for a smooth cam action with minimal wear on the tool. This provides precision torque control and extends the operating life cycle of the tool before necessary routine tool maintenance is required. Designed and manufactured to meet or exceed the accuracy and repeatability requirements of ISO6789: 2003, Mountz features various preset screwdriver models that range from 0.45 to 120 lbf.in.
Using a quality ESD torque screwdriver makes a safer world through accuracy and precision. Controlling torque is essential for companies to ensure their product’s quality, safety and reliability isn’t compromised. The failure of a three-cent fastener that isn’t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently fastened can vibrate loose and excessive torque can strip threaded fasteners
Nothing can harm a product more than a failure caused by an ESD mishap on the manufacturing floor. Don’t permanently damage an electronic product, be sure to use an ESD compliant tool. Browse our selection of ESD safe preset torque screwdrivers.
