As new products emerge and demand grows, the manufacturing process is evolving rapidly. Automation and manufacturing engineers must adapt quickly and solve new sophisticated production challenges. There are many opportunities to improve the production process. Refining manufacturing methods and implementing automation equipment are significant opportunities.
Innovative automation fastening systems provide the ability to quickly transform the manufacturing area along with the flexibility to make steady product improvements for small or large production batches. Today’s fastening process is really about providing quality torque control for manufacturers with a greater ability to achieve repeatable performance, optimize production and remain cost competitive. Electric screwdrivers engineered for robotic and automation applications provide manufactures with a rapid, reliable and precise method of fastening screws. The technology of these automation tools provide tighter process control and higher quality standards, while keeping costs down.
Mountz offers the next generation of automation and process control in screw fastening technology. The SD-Series and HD-Series are a versatile torque and automation control systems engineered for precise, accurate and repeatable torque control. The Mountz automation tool systems improve productivity and efficiency with six key essential manufacturing benefits:
1. Reduces the production cycle.
2. Production flexibility and rapid reconfiguration for new production projects.
3. Provides a consistent repeatable process control and eliminates potential variations.
4. Integration control and data exchange.
5. Optimum asset utilization. Tooling expense delivers favorable return of investment.
6. Maintenance and repair are easy and low cost.
Designed for automation and robotic fastening applications, the SD-Series and HD-Series are technically innovative and advanced fastening solutions. The Mountz automation equipment delivers cost savings and quality benefits through useful features such as digitally adjustable torque setting, variable torque and speed control, multiple I/O options for integration with PLC and other line control techniques. The SD-Series is intended for low torque applications and the HD-Series is equipped to handle light & medium torque applications.
A Windows-based software package that can customize each fastening application is included with the product. The automation torque control system features built-in error-proofing data, as well as a screw counter function. Multiple fastening strategies can be implemented for sensitive or difficult assembly joints. The automation tool increases productivity as one assembly tool can be programmed to do the job of multiple conventional power tools; saving time, maintenance cost, space and training. Making a safer world through accuracy and precision is the core purpose of Mountz, Inc.
Built for critical and delicate torque fastening applications, both the SD-Series and HD-Series tools feature a programmable digital torque setting with memory for 8 preset torque settings. The electric screwdrivers feature the Swiss Maxon brushless motor technology and are engineered for high production environments. Mountz offers various hand held and robotic models that range from 0.08 – 13 inch-pounds for the SD-Series tools and a torque capacity range of 4.4 – 86.8 inch-pounds with the HD-Series tools.
Screwdrivers with a brushless motor have an extremely long operating life and provide consistent reliable performance. The screwdriver requires less maintenance with no need for replacement of expendable parts (carbon brushes, rotor, switches and other contact points). Heat generated by the motor is reduced and the screwdriver performance is always at the maximum level. With almost no expendable parts and simple design, the brushless screwdriver life cycle is extended and it maintains a clean working environment.
The controllers for both torque control systems include a built-in screw counter, which prevents screw-fastening errors and detects cross threading, omissions, unfinished rundowns and cycle incompletes. The goal of the screw counting process is to ensure that all fasteners are accounted for during the assembly process. Further a fastening error is identified on the assembly line, the more it costs in rework time and expenses. If a fastening error is committed and detected during the assembly process, the operator can correct it or prevent the faulty product from moving along the manufacturing line or being shipped out to a customer.
Using a quality torque and automation control system makes a safer world through accuracy and precision. Measuring torque is essential for companies to ensure their product’s quality, safety and reliability isn’t compromised. The failure of a three-cent fastener that isn’t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently fastened can vibrate loose and excessive torque can strip threaded fasteners.
As manufacturing technology shifts, don’t be left behind. Update your assembly process and equipment with a quality torque and automation control system. Improve your fastening process today and reduce your manufacturing costs. Have a Mountz representative visit your facility and provide a product demonstration. Request an appointment today.
