The Flex Power pulse tools by Mountz are designed to enhance quality through precision torque control. But if the tool is not set up correctly, the pulse tool will not operate properly. Here are some quick tips for connecting a pulse tool to an air line. Be sure to use the proper air fitting and air hose size as stated for each pulse tool model.
Teflon tape is needed when installing the air fitting. Always use the proper air hose length for the pulse tool. The length of an air hose shall not exceed 5 meters from the air line or the air pressure will reduce, which impacts the torque setting.
Use a high quality air filter regulator and lubricator to ensure stable air pressure. Air tools are adversely affected by moisture. Since air from a compressor contains much moisture and dust, it is desirable to provide a filter and lubricator in the pipeline to remove such undesirable elements. To ensure the proper fitting and air hose size is selected for the Flex Power pulse tool model, please visit Mountz website.
Ensure there are no leaks in the air line. Verify the air pressure gauge is displaying a constant air pressure of 85 psi, when the tool is freely running without any load. Once the Flex Power pulse tool is properly connected to an air line, the tool is ready to be preset using a torque tester.
General Guideline for Setting up an Air Line for Pneumatic Assembly Tools
For pneumatic assembly tools to operate properly and efficiently, it’s key to provide a clean, dry flow of air to the tool.
Determine Size for Application
– Total Air Flow (cfm) required for application
– Size of incoming air line
– Size of air line required for tool
– Air supply pressure (PSI)
– Allowable pressure drop
– Does the application require lubrication?
Never use higher air pressure to increase the output of the air tool. Overloading will drastically shorten the life of all internal parts and can lead operator being injured.
Air Hose Selection for Pneumatic Tool
– Use recommended ID air hose and fittings
– Replace air hose regularly to help maintain clean air
– Clear hose allows you to see water or dirt accumulation in the hose
– Use proper hose length to reduce air loss and pressure drop
– Use quick disconnect couplers for additional safety
Using a quality pulse tool makes a safer world through accuracy and precision. Controlling torque is essential for companies to ensure their product’s quality, safety and reliability isn’t compromised. The failure of a three-dollar metric bolt that isn’t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently fastened can vibrate loose and excessive torque can strip threaded fasteners.
