Pulse tools increase productivity and enhance product quality through precision torque control and user comfort. Regular tool calibration ensures repeatable accuracy and adherence to international standards. A pulse tool is a power tool that must be properly calibrated and maintained. Torque testing ensures the pulse tool is operating at peak performance and can highlight any potential…
Torque measurement is paramount for many manufacturers. Simply running a fastener or bolt down until it’s snug and tight and assuming the torque control process is complete, is no longer sufficient. Measuring torque doesn’t stop once the assembly process is complete. As part of the overall quality control process, manufacturers should include a “Torque Auditing” program.…
The Torquemate® FTA-100 is a torque tester by Mountz, Inc. designed for torque testing and calibrating torque tools. The digital torque tester provides exceptional accuracy for measuring torque on various torque tools including pulse tools, hand screwdrivers, torque wrenches and power assembly tools. The small size and portability of the torque analyzer makes it ideal…
A heater manufacturing company was experiencing improper torque control, which was costing them money in rework time and product being damaged by the assembly tools that they were using on the production floor. The heater manufacturer assembles floorboard heaters and in-wall bathroom heaters for residential construction. A deformation with the coated sheet metal used to…
The clamping force is the main factor that is needed in controlling a fastened joint. Unfortunately, for large-scale production, no particular method has yet been developed to allow us to do this. Therefore, instead we must control other parameters that influence the clamping force. In this day in age, the most common method of controlling…
Small torque tools go out of calibration with use. To maintain consistent accuracy, small torque tools must be checked periodically for wear or defective parts. A small power or hand torque tool is a measuring tool that must be properly calibrated and maintained. The easy-to-use EZ-TorQ digital torque tester is ideal for all small hand…
Torque tools go out of calibration with use. Calibrating a torque tool is a fine-tuning process of bringing the tool back within its tolerance. Torque testers can also be used for quick tools tests on the line or in the lab to determine whether torque tools are holding a given setting. A regular torque tool…
Once a torque specification is determined, the joint should be audited to verify the product has been fastened to the proper torque value. It is important to audit the joint for accuracy and to ensure your product’s quality, safety and reliability isn’t compromised. The failure of a three-cent fastener that isn’t properly tightened can lead…
In the manufacturing industry, one way to report and evaluate the process capability and process performance is through the statistical measurements, like Cpk. What is Cpk? Definition: Cpk = Cpk = Process Capability Index. Adjustment of Cp for the effect of non-centered distribution. Cpk measures how close you are to your target and how consistent…