A power tool incidentally dropped by an assembly operator at a workstation, causes additional expenses and reduces productivity. Repairing and replacing parts for the assembly tool, recalibrating the tool after its been dropped or purchasing a new replacement tool are all additional, unnecessary costs. Daily, weekly, monthly, an assembly operator performs hundreds and thousands of…
In selecting a torque wrench, you need to know the torque required for the fastening application. In general, that seems like common sense. How can you ensure the proper torque is being applied while tightening a fastener or bolt with a torque wrench? By selecting the proper wrench for the assembly application, which can be a…
In a manufacturing workstation, having a clean, organized and ergonomic work area enhances productivity and improves the assembly time and process. Safety at the workstation is a key aspect that managers need to review on a continuous ongoing basis. Exposure to high forces, awkward postures, lifting, and repetition are some common activities that can performed…
A preset torque screwdriver is similar to a person setting an alarm clock to signal the achievement of a selected time. The torque screwdriver is pre-set to the required torque value of the application and then the tool signals the operator when torque is achieved. A preset torque screwdriver does not feature an external adjustment…
A dial torque wrench is typically used as a quality control instrument to verify or monitor torque. What is a dial wrench? A type of wrench that measures the amount of torque applied to a fastener and displays the torque value on a dial. The dial wrench captures the finishing torque applied to a fastener…
Built for high production environments, FlexPower pulse tools provide durability, power and speed for most industrial assembly applications. To maintain consistent accuracy, the torque output for pulse tools must be verified periodically. You should also validate the actual torque being applied to the fastener by auditing the joint application. The goal for auditing is to…
Quality and reliability form the foundation upon which new companies build their futures and stake their reputations. As consumers, we are largely unaware of the painstaking pre-production steps and choices that companies make in order to develop products and assure their reliability. One of the most challenging steps that face these fledgling manufacturers is the…
A screw counter helps manufacturers detect and eliminate costly screw-fastening errors during the assembly process. Using a screw counter is like putting the eyes and ears of a quality control manager where they are needed most – right on the assembly area. The Scout screw counter from Mountz Inc. verifies that all fasteners have been…
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